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Maximizing box volume from cut-corner squares

An open-top box is formed from a square piece of cardboard that measures 12 inches by 12 inches. A square of side length xx inches is cut from each corner, and the resulting flaps are folded up to form the sides of the box.

The volume of the box is given by V(x)=x(12−2x)2V(x) = x(12-2x)^2 where xx is the side length of the square cut from each corner. Determine the domain of xx that makes physical sense for this box, then find the value of xx that maximizes the volume V(x)V(x).

Hint

First figure out the physically valid range of xx (both the cut length and the resulting base side must be positive). Then take V′(x)V'(x), set it equal to zero, and check which critical point lies in that domain.

Step-by-step solution

Since xx must be positive and the folded base side 12−2x12-2x must also be positive, the domain is 0<x<60 < x < 6. Expanding, V(x)=x(144−48x+4x2)=4x3−48x2+144xV(x) = x(144 - 48x + 4x^2) = 4x^3 - 48x^2 + 144x. Differentiating gives V′(x)=12x2−96x+144=12(x2−8x+12)=12(x−2)(x−6)V'(x) = 12x^2 - 96x + 144 = 12(x^2 - 8x + 12) = 12(x-2)(x-6).

Setting V′(x)=0V'(x) = 0 gives x=2x = 2 or x=6x = 6, but x=6x=6 is excluded from the domain since it makes the base side zero. Testing sign changes of V′(x)V'(x) around x=2x=2 shows V′V' goes from positive to negative, so x=2x=2 is a local maximum. Since it's the only critical point in (0,6)(0,6), it gives the global maximum volume on that interval.

Excluded critical point at the domain boundary

Hint
Step-by-step solution

The critical point at six is excluded because it lies on the boundary of the domain, not strictly inside it. At x equals six, the folded base side becomes twelve minus twelve, which equals zero, so the box has no base and cannot physically exist. Since the domain requires x strictly between zero and six, this value is not a valid candidate. Only x equals two remains as the interior critical point, giving the true maximum volume.

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